SmartBurner
Intelligent Burner Monitoring & Diagnostics
Industrial burners typically operate at only 20–65% of their efficiency potential, and drifts in sensors, valves, and filters often go undetected for extended periods. SmartBurner combines digital twin technology with deep learning to continuously monitor burner health, detect anomalies, diagnose root causes, and quantify the energy and efficiency impact — delivering up to 10% CO&sub2; reduction, 10% energy savings, and 10% productivity gains.
Up to 10%
CO&sub2; & Energy Savings
Up to 10%
Productivity Boost
20–65%
Typical Burner Efficiency
Key Features
Real-Time Monitoring
Continuously monitors combustion parameters through a web-based dashboard, detecting performance deviations and sensor, valve, and filter drift that often go unnoticed for extended periods.
Digital Twin + Deep Learning
Combines physics-based digital twin models with deep learning algorithms that auto-learn from user inputs and operating history, continuously improving diagnostic accuracy.
Emissions Intelligence
Monitors CO and NOx emissions — which carry up to 10× greater environmental impact than CO₂ alone — and provides actionable recommendations to reduce total environmental footprint.
Efficiency Loss Quantification
Doesn’t just detect problems — quantifies the energy and efficiency loss from each detected abnormality, enabling data-driven prioritization of maintenance and optimization actions.
Cross-Technology Comparison
Compare performance across different burner types and technologies within your fleet. Identify which burners underperform and understand why, enabling targeted improvements.
PLC Integration & Remote Access
Integrates with major PLC platforms (Siemens, Schneider, Rockwell) and provides multi-user remote access through a web-based dashboard — no proprietary hardware required.
Why SmartBurner
Plug & Play Installation
Connects to your existing PLC infrastructure (Siemens, Schneider, Rockwell) with minimal disruption. No major hardware modifications required — start monitoring within days.
Root Cause Diagnostics
Goes beyond alerts to perform root cause analysis of detected abnormalities. Understand not just what went wrong, but why — and quantify the cost of each issue in energy and efficiency terms.
Auto-Learning System
Deep learning algorithms auto-learn from operator inputs and operating history, continuously improving diagnostic accuracy and recommendations without manual recalibration.
Stop Losing Energy to Undetected Drift
A burner running at 40% efficiency instead of 60% wastes thousands of euros per month — and the drift is often invisible until maintenance day. SmartBurner catches it in real time and tells you exactly what it costs.